Chemical Process Equipment

Our organization brings forth an ample range of R&D Pilot Reaction / Distillation / Fractionation Unit, which is manufactured in compliance with the set industry standard. We procure premium quality raw material for manufacturing our range. These are in high demand and are acknowledged for their incomparable quality features. We offer these at economical prices.

Function

This unit helps in carrying out varied reactions such as condensation, polymerization, esterification, etherification hydrolysis, hydration, reduction, oxidation, hydrogenation etc. These units work efficiently at both low pressures and high pressures (up to 30 kg/cm2) and also at temperatures ranging from -200c to +2500c. The produced reaction further requires simultaneous fractional distillation and azeotropic distillation, which can also be conducted in an efficient manner.

Capacity

• 10 to 500 liters

Salient features

• Smooth and safe operations smoothly and safely
• Adjustable stirrer speed from 10 to 400 rpm with a helical/ cyclo gear control motor as well as speed selector
• Provides accurate data on material as well as energy balances
• Unit geometry identical to the regular plant scale equipment and the obtained data obtained can be used for scaling up of the reactions with accuracy
• Steel frame ad-measuring 4'w x 10'l x 12' h reactors with all the heating/ cooling facility
• Flame proof unit provided with explosion proof control panel
• Precision engineered radio graphically tested welded joints
• Includes dozing & receiving tanks, condenser of adequate capacity, heating and cooling facility
• Packed column with efficient packing to ensure efficient fractionation
• Sub cooler to remove all the sensible heat up to 300 c, phase separator, glass viseurs, vapor trap, water tank, water pump, mechanical seal and thermosyphon
• Also includes digital thermometers, pressure gauges, safety valves, sensors and pneumatically controlled reflux valves
• The unit is also provided with flanges/ valves/ pipelines of standard quality to ensure safe and efficient working.

• Fractionally distils heat sensitive multi component mixtures under highly controlled heating conditions
• It also maintains a constant ratio of quantity of liquid to area of heating
  

Capacity

• 30 liters to 20,000 liters
  

Salient features

• Falling film type of heat exchanger provided at the re-boiler
• It also includes leak proof pump with mechanical seals to ensure high heat transfer coefficient
• Facilitates vaporization of the liquid whilst maintaining minimum temperature ratio between the source heat and the boiling point at operating pressure
• Minimizes thermal impact to the liquid and prevents localized heating whilst enabling safe handling of heat sensitive materials
• All the joints are carefully machined
• PTFE gaskets provided between all flanged joints to ensure leak proof system to facilitate fractionation at high vacuum
• Highly efficient structured packing with distributors to ensure low HETP and low pressure drop
• Includes automatic/ pneumatic reflux distribution system with control panel for programmed reflux distribution
• Provides better control on the entire system and increases the quality of performance
• The entire system is provided with flameproof fixtures
• Also includes energy meter on the panel to give total energy consumption
• Includes vacuum/ vapor traps and manifold system to facilitate operating the column at selective vacuum at different lines
• View glasses provided at various locations to have visual control on the system
• The entire system is placed on a bolted steel frame, which can be assembled and dismantled quickly
• The system is provided with an in-built heating / cooling system and control valves and electrical control panel. Vacuum pump and traps can be provided on request.

We are one of the leading manufacturers, suppliers an exporter of a gamut of Multipurpose Solvent Extraction Unit, which is in high demand in the industry. Our range is reckoned for its easy installation, durability, long service life and minimal maintenance. These are also customized in accordance to the clients’ specified requirement and detail.

Function

Enables extraction of all kinds of natural materials by various solvents/ water adopting techniques such a

• soxlet
• cold percolation
• hot percolation
  

Capacity

• 25 liters onwards
  

Salient features

• Multipurpose design for loading and unloading material for easy extraction
• Mechanical agitation avoids localized heating of the extract at any given  time
• Online filters for obtaining sparkling clear extract
• Adequate condenser and sub cooler capacity
• Vacuum traps provided for recovering solvent under reduced pressure without evaporation loss
• Pressure balancing tanks/ vacating tanks
• Degassing system
• Explosion proof
• Color coded pipelines, valves, and fixtures
• Sampling points provided to facilitate on line analysis
• Operating manual provided with the unit along with view glasses to have a visual inspection of the ongoing batch.

• These are widely used for both wet and dry granulation as well as pulverization
• Used in pharmaceuticals, chemicals and cosmetic sectors
• Also finds application in pesticides, fertilizers, spices, detergents, insecticides, plastics and resins industries.

Operating Principle

• Operates on the principal of variable force swing beaters with knife and impact edges rotating in a selected screen to get the required size reduction
• Material fed in the hopper, goes down to the processing chamber where it moves to the periphery and passes through the screen radically and tangentially
• Finally, the processed material gets collected in the container, which is kept below the processing chamber
• Consists of SS 316 quality hopper and processing chamber with beater assembly, electric motor, push button station, four step pulley
• Suitable screen with SS 304 quality vertical pillar and base plate, with castor wheels
• All contact parts can be easily and quickly dismantled and cleaned
• Direction of beaters can be changed if required by providing reversible switch and vice-verse
• Designed for continuous operation
• Cylindrical screen is provided for higher output
• Nylon castor wheels make the mobility easier

We are engaged in manufacturing, supplying and exporting an exclusive range of High Pressure Autoclave, which is manufactured using high grade quality raw material, sourced from the authentic vendors of the industry. These are in high demand in various industrial sectors and are available at market leading prices. We also customize the range to meet the specific requirement of our valued clients.

Function

Capacity to handle small quantities and provides all the facilities to duplicate the plant operation in a laboratory scale.

Capacity

Any chemical reaction that requires temperature up to 350°c, pressure up to 2000 psig and very good agitation can be safely handled by these versatile autoclaves.

Salient Features:

• Autoclave made up of type 316 stainless steel and under normal conditions
• Ideal for use with all organic compounds as well as most oxidizing chemicals over a wide range of temperature and concentrations
• Jet nozzles accelerate particles up to the speed of sound
• The smaller, lighter particles obtained leave the turbulent central part of the nozzles ring
• The discharge velocity is supersonic -- greater than the critical or sonic velocity.
• Powder micronisation.